Series 86 Wire Bonder

  • Maximum flexibility with working area up to 512 x 720mm
  • Well suited to applications such as battery bonding
  • Expandable to a fully automatic bond tester
  • Unbeatable price-to-performance ratio
  • Store an unlimited number of bond programs
  • Extremely adaptable bond settings, loop shapes, force and power profiles
  • Most powerful pattern recognition system on the market
  • Innovative software

The Series 86 Wire Bonder is built for maximum flexibility, offering a working area of up to 512 x 720mm that supports a wide variety of applications including battery bonding and other large-component work. Expandable to a fully automatic bond tester, the Series 86 Wire Bonder delivers an unbeatable price-to-performance ratio for production environments with demanding accuracy and repeatability requirements.

With the ability to store an unlimited number of bond programs, the Series 86 Wire Bonder offers extremely adaptable bond settings, loop shapes, force and power profiles for a wide range of bonding tasks. Its pattern recognition system is the most powerful on the market, paired with innovative software that streamlines programming and repeatable production runs.

Optional CO2 snow blasting is available for contamination removal at battery cell contacts, offering a fast, gentle cleaning step before each bonding operation using a jet nozzle, JetBox, and high-pressure CO2 gas from a standard gas tank. An optional extensible bonding table is also available as an alternative to the standard component holder, making it easier to load and unload large or heavy components outside the machine, with a generous pattern of tapped mounting holes for flexible locking options. The table can also be rotated 180° to allow loading from either the front or back of the machine.

Exchangeable Bond Heads

Bond Head Type Key Specifications
8650 Heavy Wire Aluminium wire 100–500 μm, copper wire 100–300 μm, wedge lengths 50–70mm, stitch or chain bonds of any length, clip-on wireguide, Deformation Limit Control (DLC) for real-time quality checks
8650 HR Heavy Ribbon Aluminium ribbons up to 2mm width, programmable bond force up to 4,000 cN with force/power ramps, active ribbon guide, DLC included, optional convertible from standard 8650 bond head
8600C Automatic Pull & Shear Tester Test head with changeable cartridges, camera system for automatic testing, analysis software

Optional Features

Feature Description
CO2 Cleaning CO2 snow blasting for gentle, fast contamination removal at battery cell contacts before each bonding step
Extensible Table Alternative to the standard component holder; simplifies loading/unloading of large components; rotates 180° for front or back loading; generous tapped mounting hole pattern
Exchangeable bond heads

8600C – Automatic Pull- & Sheartester, 8650 – Heavy Wire, 8650 HR – Heavy Ribbon

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The Series 86 Wire Bonder offers maximum flexibility with a working area up to 512 x 720mm, ideal for battery bonding and other large-component applications. Expandable to a fully automatic bond tester, the Series 86 Wire Bonder delivers an unbeatable price-to-performance ratio with unlimited bond program storage.