What Is HumiSeal UV80LED Dual Cure Conformal Coating?

HumiSeal UV80LED Dual Cure Conformal Coating is a high solids, UV curable, urethane acrylate conformal coating from HumiSeal (Chase Corporation). It is a dual cure material: exposed areas cure under 395nm LED UV light, while a secondary moisture cure finishes any shadowed areas over approximately 7 days at ambient conditions.

What Are the Key Features of HumiSeal UV80LED?

  • Low viscosity formulation, applied without pre-heating
  • Fluoresces under UV light, making coverage easy to inspect
  • Tack-free cure under a 395nm LED lamp system
  • Secondary moisture cure completes curing in shadowed areas
  • Fungus resistant
  • Excellent adhesion and moisture resistance
  • Minimum solids content of 98% by weight
  • Compliant with IPC-CC-830, RoHS, China RoHS 2 and UL 94V-0

What Is HumiSeal UV80LED Used For?

  • Conformal coating of electronic assemblies
  • Application via selective coating equipment
  • Application via conventional hand spray
  • Brushing, for rework or touch-up only

How Does the Dual Cure Process Work?

This coating cures in two stages. A 395nm LED lamp system delivers a minimum dose of 3 J/cm² to give a tack-free surface on exposed areas, while a secondary moisture cure mechanism completes curing in shadowed areas that UV light cannot reach. The coating reaches its optimum properties around 7 days after UV cure, and relative humidity above 50% supports this secondary cure stage.

Technical Specifications (Liquid Properties)

Attribute Detail
Composition Urethane acrylate
Minimum solids content 98% by weight
Viscosity at 25°C 50 to 100 cP
Cure method 395nm LED UV, minimum dose 3 J/cm²
Shelf life 12 months at room temperature (from date of manufacture)

Technical Specifications (Cured Coating Properties)

Attribute Detail
Recommended thickness 30 to 130 microns
IPC guideline thickness 25 to 125 microns
Time to optimum properties 7 days after UV cure
Operating temperature -65°C to 150°C
Thermal shock range (IPC-TM-650 2.6.7.1, Class 3) -65°C to 125°C
Glass transition temperature (DSC) 45°C
CTE below Tg (TMA) 66.41 ppm/°C
CTE above Tg (TMA) 192.65 ppm/°C
Modulus at 25°C (DMA) 54.42 MPa
Dielectric withstand voltage (MIL-I-46058C) Greater than 1500 V
Dielectric strength 60 kV/mm
Volume resistivity 1 x 10^14 ohms/cm
Surface insulation resistance (IPC J-STD-004 mod.) 10.5 log ohms
Moisture insulation resistance (IPC CC830 Rev C) Pass
Flammability (UL-94) V-0

Why Choose HumiSeal UV80LED for Conformal Coating?

This coating suits production environments needing fast, tack-free cure without pre-heating, while its secondary moisture cure ensures shadowed areas under components still fully cure over time. Its UV fluorescence makes coating coverage easy to verify during inspection, and its compliance with IPC-CC-830, RoHS and UL 94V-0 supports use across demanding electronic assembly applications.

Application and Storage Conditions

Attribute Detail
Minimum application temperature 16°C
Minimum application humidity 50% relative humidity
Storage temperature 5°C to 30°C
Recommended cleanup solvents HumiSeal Thinner 521, Thinner 521EU or Thinner 73

UV80LED Dual Cure Conformal Coating

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HumiSeal UV80LED Dual Cure Conformal Coating is a high solids, low viscosity urethane acrylate coating that cures tack-free under 395nm LED UV light, with a secondary moisture cure for shadowed areas. Formulated for selective coating equipment, film coaters and hand spray, it protects electronic assemblies with excellent adhesion, moisture resistance and a 60 kV/mm dielectric strength.

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