The Sono-Tek ExactaCoat is a sophisticated, fully programmable benchtop ultrasonic spray system designed for precision material application in R&D and small-batch production. Utilizing Sono-Tek’s patented ultrasonic nozzle technology, this system atomizes liquids into a fine, uniform mist with a tightly controlled droplet size, significantly reducing overspray and material waste by up to 80% compared to traditional pressure spray methods. The ExactaCoat features a robust 3-axis motion control system with high-speed travel capabilities, allowing for the coating of complex geometries and multi-part trays with sub-millimeter accuracy. Its intuitive Windows-based software provides total control over spray patterns, flow rates, and nozzle power, making it ideal for high-value applications such as fuel cell manufacturing, medical device coatings (stents/balloons), and specialized semiconductor fluxing. Compact yet industrial in its capabilities, the ExactaCoat provides the repeatability and technical precision required for modern “green” manufacturing processes.