SonoTek ExactaCoat Programmable Benchtop Coating System: Precision and Versatility

Elevate your spray coating applications with the SonoTek ExactaCoat Programmable Benchtop Coating System, a fully-enclosed programmable 3-axis robot designed for optimal precision and efficiency. Ideal for R&D enterprises, laboratories, and low-volume production, this coating system offers flexibility, easily configured to meet your specific application needs.

SonoTek ExactaCoat Programmable Benchtop Coating System Key Features:

• Robust Construction: The SonoTek ExactaCoat Programmable Benchtop Coating System features a fully-enclosed design, employing robust ball-screw slides driven by brushless DC servo motors. Easily integrate Sono-Tek ultrasonic nozzles for enhanced performance.
• Customisable Spray Patterns: Tailor spray patterns to your specific application with ease. The system accommodates a variety of Sono-Tek ultrasonic nozzles, allowing for spray pattern widths ranging from 0.08 – 6” (2 – 153 mm).
• Integrated Features:
  • Compact benchtop design for portability.
  • Generous 400 mm x 400 mm x 100 mm (15.75” x 15.75” x 3.94”) range of motion.
  • Windows®-based programming software with image import (PC included).
  • Coordinated motion in all three axes simultaneously.
  • Remote trackball teach pendant.

Sono-Tek Ultrasonic Nozzles Feature:

• Up to 80% reduction in material consumption.
• Reduced overspray and atmospheric contamination.
• Non-clogging design for minimal servicing and downtime.
• Precision and repeatable spray patterns.
• Corrosion-resistant titanium and stainless steel construction.

Optional Equipment:

• Heat Plate, Vacuum Plate, or Combined Heat/Vacuum Plate.
• Ultrasonic Dispersion Pump for even suspension dispersion.
• MicroFlow Recirculation Pump for precise dispense at low flow rates.
• Camera – Passive Vision.
• Laser Pointer.
• Low oxygen atmosphere with monitoring.

Specifications:

• Work Area: 400 x 400 x 100 mm (15.75 x 15.75 x 3.94 in).
• Repeatability: 0.025 mm (0.001 in).
• Resolution: 0.015 mm (0.0006 in).
• Motor: Brushless DC servo.
• Drive Mechanism: Ball screw drive.
• Work Payload: 11.4 kg (25 lbs.).
• Inputs/Outputs: 52.
• Software Control: Windows®-based (PC included).
• Power: 120V, 220V, +/- 10%, 50-60Hz.
• Air: 80 PSI dry unlubricated air.
• Certification: CE certified.

Options:

• Heat plate temperature up to 150°C.
• Vacuum plate with 4 user-controlled zones.
• Adjustable Camera (Passive Vision) viewing area.
• Laser Pointer.
• Inert atmosphere with monitoring.

Dimensions: 37.2” W x 31.2” H x 32.7” D (944 mm W x 831 mm H x 794 mm D).

Sono-Tek Ultrasonic Nozzles Variety:

• AccuMist™ Nozzle: Creates a narrow, bow-shaped spray pattern.
• Vortex Nozzle: Produces a wide, conical spray pattern.
• MicroMist™ Nozzle: Creates a very narrow, cylindrical spray pattern.
• Impact Nozzle: Generates a wide, fan-shaped spray pattern.

Versatile Applications: Most commonly used with a Sono-Tek syringe pump for precision, low-flow applications, the ExactaCoat is an extremely flexible tool ideal for R&D or low-volume production.

Enhance your coating precision and efficiency with the SonoTek ExactaCoat Programmable Benchtop Coating System. Unleash the power of customization for your unique application needs.

View more of our Ultrasonic Spray Coating Offerings here.

Learn more about Sono-tek here.